Calispec v4 — QA Governance Platform

Governed Nodes

48

OEM, plants, lines, suppliers, labs

↑ 3 this quarter

Active Collaboration Links

126

Supplier, lab, calibration & governance

4 expiring in 14 days

Shared Gauge Scopes

2,854

Approved cross-party visibility scopes

98.7% boundary compliance

Boundary Compliance

98.7%

Visibility rules, masking & audit posture

↑ 1.2% vs last period

Supplier Escalation · Action Required

Approve Delta Cast escalation and restrict raw value visibility

Delta Cast moved from Watch to Attention because NC count increased from 2 to 5, drift risk is high, and SLA performance dropped to 82%. Policy masking, blocked access attempts, and evidence automation have reduced estimated exposure.

Risk Concentration

Engine Line A and Delta Cast are the highest-risk areas in the current review.

Operational Ask

Approve supplier escalation, keep lab calibration batch on track, and close certificate review.

Audit Posture

Governance pack is ready with policy decisions, access grants, revocations, and masking events.

Exposure Avoided

₹8.6L

Through active containment

Business Impact

Policy masking active

Evidence automation running

IATF pack ready

Supplier / Partner Risk Scorecard

Domain-aware risk view with NC count, drift, MSA and SLA

Priority

Delta Cast

Casting Supplier · Coimbatore

68

Risk score

Attention

Overdue

7.9%

NC Count

5

SLA

82%

Drift

High

MSA

Conditional

Precision Components

Machining Supplier · Hosur

42

Risk score

Watch

Overdue

1.0%

NC Count

3

SLA

89%

Drift

Medium

MSA

Conditional

MetriCal Services

Calibration Partner · Bengaluru

35

Risk score

Watch

Overdue

0.5%

NC Count

2

SLA

91%

Drift

Low

MSA

Acceptable

Alpha Tools

Gauge / Fixture Supplier · Hosur

18

Risk score

Healthy

Overdue

2.1%

NC Count

2

SLA

96%

Drift

Low

MSA

Good

Tespa Labs

Calibration Lab · Chennai

12

Risk score

Healthy

Overdue

0.0%

NC Count

0

SLA

98%

Drift

N/A

MSA

N/A

Evidence Completeness Score

Where the domain evidence pack is strong and where gaps remain

Priority

Calibration Certificates

88%

MSA / GRR Status

76%

Supplier Evidence

69%

Audit Trail

94%

Policy Decisions

98%

Open Gaps

22%

Calibration Certificates

88% ✕

Certificate Status by Gauge

Gauge	Lab	Certificate	Expiry	Status
GS-DTI-88210	Tespa Labs	MISSING	Overdue	Not uploaded
GS-VER-10321	MetriCal	NABL-2026-047	May 28	Current
GS-MIC-22014	Tespa Labs	Pending review	May 15	In review
GS-BRG-44018	MetriCal	NABL-2026-041	Jun 10	Current
FXT-ENG-071	Alpha Tools	Dimensional cert	May 20	Current

Summary

Certificates current3 / 5

In review1

Missing / overdue1 (GS-DTI)

Completeness score88%

Gap & Action

GS-DTI-88210 certificate missing — calibration overdue. Request Tespa Labs to upload NABL cert immediately.

GS-MIC-22014 certificate in review — MetriCal to confirm by May 15.

MSA / GRR Status

76% ✕

MSA Study Evidence by Gauge

Gauge	Study ID	%GRR	Verdict	Evidence
GS-DTI-88210	MSA-24-031	28.4%	UNFIT	Restudy pending
GS-MIC-22014	MSA-24-028	14.7%	CONDITIONAL	Report uploaded
GS-VER-10321	MSA-24-019	8.2%	FIT	Report uploaded
GS-BRG-44018	MSA-24-015	6.1%	FIT	Report uploaded
FXT-ENG-071	N/A	N/A	N/A	Dimensional cert

Summary

Studies with full evidence3 / 4

Restudy pending1 (GS-DTI)

CONDITIONAL gauges1 (GS-MIC)

Completeness score76%

Gap & Action

GS-DTI-88210 restudy pending — Kumar R. appraiser outlier unresolved. Schedule restudy after retraining.

GS-MIC-22014 CONDITIONAL — evidence uploaded but GRR 14.7% requires action plan.

Supplier Evidence

69% ✕

Evidence Pack by Supplier

Supplier	Pack	Items Complete	Missing	Status
Delta Cast	PACK-GOV-119	2 / 5	Containment, CMM report, RCA	Incomplete
Precision	PACK-GOV-118	4 / 5	Corrective action closure	Partial
Alpha Tools	PACK-GOV-115	5 / 5	—	Complete
Tespa Labs	PACK-CAL-044	5 / 5	—	Complete
MetriCal	PACK-CAL-043	4 / 4	—	Complete

Summary

Suppliers with complete packs3 / 5

Partial submissions1 (Precision)

Incomplete submissions1 (Delta Cast)

Completeness score69%

Gap & Action

Delta Cast: 3 items missing — containment confirmation, CMM report, RCA document. Overdue.

Precision Components: corrective action closure not yet submitted. Due tomorrow.

Audit Trail

94% ✕

Audit Trail Coverage by Event Type

NC events timestamped5 / 5 (100%)

CAPA events logged4 / 4 (100%)

Gauge decisions recorded5 / 5 (100%)

Supplier access grants logged7 / 7 (100%)

Policy rule applications12 / 12 (100%)

Calibration cert decisions4 / 5 (80%)

Evidence pack sign-offs3 / 5 (60%)

Summary

Overall audit coverage94%

IATF 16949 complianceVerified

Missing sign-offs2 packs

Uncovered cert decisionGS-DTI-88210

Gap & Action

GS-DTI-88210 calibration decision not yet logged — awaiting Tespa Labs upload.

Delta Cast + Precision evidence packs pending QM sign-off — required for IATF closure.

Policy Decisions

98% ✕

Policy Decision Log

Policy Rule	Applied	Decision	Logged by	Status
POL-AUTO-001 — Raw value masking	May 08	Mask Delta Cast raw values	System	Logged
POL-AUTO-003 — Risk score hidden	May 08	Hide OEM risk scores from suppliers	System	Logged
GRR block — 30% threshold	May 01	GS-DTI-88210 blocked from use	System	Logged
P1 containment — 4h SLA	Today	Escalation triggered for NC-24031	System	Logged
OEM bilateral sharing	Pending	Not yet activated for Precision, MetriCal	—	Pending

Summary

Policy decisions logged4 / 5 (98%)

Automatic rules applied4 active

Manual decisions pending1 (bilateral)

IATF policy coverage100% ✓

Gap & Action

OEM bilateral sharing rule not activated for Precision Components and MetriCal. Activate to close the 2% gap.

All IATF 16949 mandatory policy decisions are logged and auditable.

Open Gaps — 22% of evidence incomplete

22% ✕

All Open Evidence Gaps — Ranked by Urgency

Gap	Owner	Dimension	Impact	Due
Delta Cast containment confirmation	Delta Cast SQE	Supplier Evidence	High	Today
GS-DTI-88210 calibration certificate	Tespa Labs	Cal. Certificates	High	Today
Delta Cast CMM dimensional report	Delta Cast SQE	Supplier Evidence	High	Tomorrow
Delta Cast RCA document	Delta Cast SQE	Supplier Evidence	Medium	May 18
Precision corrective action closure	Precision QA	Supplier Evidence	Medium	Tomorrow
Delta Cast pack QM sign-off	OEM Quality	Audit Trail	Medium	This week
GS-DTI MSA restudy report	Quality Engineer	MSA / GRR	Medium	This week
OEM bilateral policy activation	OEM Quality	Policy Decisions	Low	This month

Gap Summary by Dimension

Supplier Evidence gaps4 gaps

Calibration Certificate gaps1 gap

MSA / GRR gaps1 gap

Audit Trail gaps2 gaps

Policy Decision gaps1 gap (low)

Total open gaps8 items

Priority Actions

Today: Chase Delta Cast + Tespa Labs for overdue items (2 gaps)

Tomorrow: Precision corrective action + Delta Cast CMM report (2 gaps)

This week: MSA restudy, pack sign-offs, policy activation (4 gaps)

Risk-to-Action Matrix

Maps each risk signal to action, owner, due date and evidence output

Priority

Risk Signal	Recommended Action	Owner	Due	Evidence Generated
Delta Cast → Attention	Restrict raw-value visibility and escalate containment	OEM Quality	Today	Supplier visibility + NC evidence pack
GS-DTI-88210 drift high	Trigger MSA restudy and calibration review	Quality Engineer	This week	MSA restudy task + calibration record
Certificate review pending	Accept / reject MetriCal certificate	Plant Metrology	Tomorrow	Certificate decision trail

Automotive Domain Dataset

OEM, vendors, collaborations, gauges, calibration evidence and supplier quality traceability

OEM / Sites

Name	Type
TVS Motors	OEM
TVS Hosur Plant	Site
TVS Central Quality	Gov. Auth

Vendors / Suppliers

Vendor	Type
Alpha Tools	Gauge Supplier
Delta Cast	Casting Supplier
Tespa Labs	Cal. Lab
MetriCal Services	Cal. Partner
Precision Components	Machining

Collaborations

Link	Status
TVS → Delta Cast	Attention
TVS → Tespa Labs	Active
Line A → Alpha Tools	Active
TVS → Precision	Watch

Gauges / Fixtures

Gauge	Family
GS-DTI-88210	Dial Test Indicator
GS-VER-10321	Digital Vernier
GS-MIC-22014	Micrometer
GS-BRG-44018	Bore Gauge
FXT-ENG-071	Engine Fixture

Active Collaboration Workspaces

Click a row to inspect risk, evidence gaps, SLA timeline and audit ledger

High Priority

Workspace	Collaboration Type	Shared Scope	Owner	Due / SLA	Priority	Evidence Status
TVS ↔ Delta Cast	Supplier NC containment	Engine Line A NC summary, affected parts, gauge health	OEM Quality / Delta Cast SQE	Today	High	Evidence pending
TVS ↔ Tespa Labs	Calibration batch	Gauge ID, due date, pickup, certificate status	Plant Metrology / Tespa Coordinator	3 days	Medium	Certificate upload pending
Engine Line A ↔ Alpha Tools	Fixture validation	Fixture ID, validation status, deviation summary	Line Quality / Alpha Tools	This week	Medium	Validation report required
TVS Quality ↔ Precision Components	Supplier quality review	Inspection summary, NC closure status, evidence pack	Central Quality / Supplier QA	Next review	Low	Evidence ready

Workspace

TVS ↔ Delta Cast

Type

Supplier NC containment

Owner

OEM Quality / Delta Cast SQE

Evidence Status

Evidence pending

Closure Readiness

Not ready

Access Expiry

Expires in 14 days

Collaboration Risk Score · TVS ↔ Delta Cast

Evidence risk28

SLA pressure24

Access expiry16

Closure readiness34

Open Collaboration Actions

Action	Owner	Due	Priority	Status
Containment response	Delta Cast	Today	High	Pending
Upload dimensional evidence	Delta Cast	Tomorrow	High	Requested
Review calibration certificate	Plant Metrology	Tomorrow	Medium	Under review
Trigger MSA restudy	Quality Engineer	This week	Medium	Open

Evidence Upload / Review Queue

Evidence	Owner	Status
NC containment evidence	Delta Cast	Missing
Calibration certificate	Tespa / MetriCal	Under review
MSA restudy task	Quality Engineer	Open
Access approval trail	OEM Quality	Ready

Evidence Gap Analyser

Evidence	Required	Status	Owner	Next Action	Gap Type
Supplier containment response	Required	Missing	Delta Cast SQE	Request upload	Blocking
Dimensional inspection report	Required	Received	Supplier QA	OEM review	Open
Calibration certificate	Required	Under review	Plant Metrology	Accept / reject	Open
Closure approval	Required	Not started	OEM Quality	Approve after evidence	Blocking

Collaboration SLA Timeline

✓

Access granted

May 01

✓

Evidence requested

May 05

3

Partner response

Today

4

OEM review

Tomorrow

5

Closure decision

This week

6

Access expiry

14 days

Audit Ledger · TVS ↔ Delta Cast

TimeActorEventDetail

Today 09:45

System

Risk score recalculated

Attention score updated for selected supplier workspace

Today 09:30

OEM Quality

Evidence requested

Containment proof requested from partner

Yesterday 17:10

Partner

Workspace accessed

Supplier viewed scoped NC summary

Yesterday 14:05

Policy Engine

Raw value masked

POL-AUTO-001 applied

May 05

Plant Metrology

Certificate review opened

Calibration certificate routed for approval

Escalation Workflow — TVS ↔ Delta Cast

Who gets notified, in what sequence, with what SLA — and fallback if no response

ACTIVE — Step 2 SLA breached

✓

Step 1 — NC Raised & Supplier Notified

Notification sent to Delta Cast SQE (Ramesh K.) via email + workspace alert

SLA

Immediate

Completed Today 09:30

!

Step 2 — Supplier Containment Confirmation

Delta Cast SQE must confirm containment action and upload evidence. Viewed but no action taken.

SLA

4 hours

BREACHED — 4h ago

⚡ Auto-escalation fired: OEM Quality notified at 13:30 · Plant Head notified at 17:30

3

Step 3 — OEM Quality Review & RCA Request

OEM Quality to review containment and formally request root cause analysis. Notify Suresh Venkat.

SLA

24 hours

Waiting — not started

Fallback: if OEM Quality does not act within 24h → auto-notify Plant Head + Quality Head

4

Step 4 — Corrective Action Plan Submitted

Supplier submits corrective and preventive actions. CAPA reviewed by OEM Quality.

SLA

7 days

5

Step 5 — Effectiveness Verification & NC Closure

30-day monitoring window. Quality Head approves closure. Evidence pack sealed.

SLA

30 days

Escalation Notification Log

Time	Step	Notified	Channel	Acknowledged?	SLA
Today 09:30	Step 1	Delta Cast SQE (Ramesh K.)	Email + Workspace	Yes — viewed 09:45	Immediate
Today 13:30	Step 2 auto-escalation	OEM Quality (Suresh V.)	Email + App alert	No acknowledgement	4h — BREACHED
Today 17:30	Step 2 fallback	Plant Head (Rajan K.)	SMS + Email	Pending	1h remaining

Supplier View — What Delta Cast Sees

Scoped workspace as seen by the supplier · upload status · pending actions · last login activity

TVS ↔ Delta Cast ● Online 09:45

Last Login

Today 09:45

Active session

Login Frequency

3× this week

vs 0× last week

Access Scope

NC summary · affected parts · gauge health

Raw values masked · POL-AUTO-001

Access Expires

May 25, 2026

14 days remaining

Supplier Contact

Ramesh K.

Delta Cast SQE

Data Visible to Delta Cast

Item	Visible?	Masked?
NC-24031 summary	✓ Visible	Partial — no raw values
Affected part list	✓ Visible	No masking
Gauge health summary	✓ Visible	GRR % hidden
Containment SLA deadline	✓ Visible	No masking
Other supplier NCs	✗ Hidden	Not accessible
OEM internal risk score	✗ Hidden	POL-AUTO-003
Evidence upload portal	✓ Visible	Full access
CAPA form (their own)	✓ Visible	Editable

Pending Actions from Delta Cast

Containment confirmation

Overdue

Confirm containment of affected lots — NC-24031. Due: Today 13:00. 4h SLA breached.

Last viewed by Delta Cast: Today 09:45

Upload dimensional evidence

Due Tomorrow

Upload CMM report for affected casting batch — minimum 25 part measurements required.

Not yet opened by supplier

Root cause submission — CAPA-24-031

Due May 18

Complete 5-Why or Ishikawa root cause analysis in CAPA form. Corrective actions required.

CAPA form opened Today 09:46 · 0% complete

Die replacement confirmation

Due May 22

Confirm casting die replacement with photographic evidence and dimensional re-validation.

Not yet viewed by supplier

Evidence Upload Status

Containment confirmation Missing

Dimensional CMM report Missing

Root cause (CAPA-24-031) In progress

Supplier quality cert (ISO) Uploaded May 01

Supplier Activity Log — Delta Cast

Time	User	Action	Item	Status
Today 09:46	Ramesh K. (SQE)	Opened CAPA form	CAPA-24-031	0% complete
Today 09:45	Ramesh K. (SQE)	Logged in to workspace	TVS ↔ Delta Cast	Active session
Today 09:45	Ramesh K. (SQE)	Viewed NC summary	NC-24031	Read
Today 09:45	Ramesh K. (SQE)	Viewed containment task	Action-001	Read · no action taken
Yesterday 17:10	Ramesh K. (SQE)	Viewed NC summary	NC-24031	Read
May 09 14:20	Ramesh K. (SQE)	Uploaded document	Supplier ISO cert	Accepted
May 08 10:00	System	Access provisioned	TVS ↔ Delta Cast	Granted

Domain Workflow Timeline

Clickable workflow from governed asset to evidence pack

At risk

1

Gauge

GS-DTI-88210

Dial indicator selected on Engine Line A

Recorded

2

Inspection

INS-77120

Dimension captured against tolerance band

Open

3

NC

NC-24031

Supplier-linked nonconformance opened

Attention

4

Supplier Containment

Delta Cast

Scoped summary shared; raw values masked

On track

5

Calibration

CAL-24091

Pickup scheduled with Tespa Labs

Verified

6

Certificate

CERT-TES-88210

Certificate verified and linked

Ready

7

Audit Pack

PACK-GOV-118

Supplier visibility evidence ready

Workflow Step Drill-down

At risk

Reference

GS-DTI-88210

Validate gauge status, calibration due date, drift and MSA before relying on measurement evidence.

Step purpose

Gauge readiness

Owner

Quality Engineer

Evidence required

Calibration certificate, MSA status, drift trend

Blocking rule / risk

If drift or MSA is weak, trigger restudy and restrict supplier decisioning.

This workflow step controls whether the selected domain process can move forward. It links the operational object to required evidence, partner visibility, owner accountability and audit readiness.

Digital Thread Explorer

Clickable trace from OEM/site context through asset, event, partner, certificate and evidence pack

1

OEM

TVS Motors

›

2

Site

Hosur Plant

›

3

Line

Engine Line A

›

4

Part

Engine casting

›

5

Gauge

GS-DTI-88210

›

6

Inspection

INS-77120

›

7

NC

NC-24031

›

8

Supplier

Delta Cast

›

9

Certificate

CERT-TES-88210

›

10

Evidence Pack

Supplier pack

Thread Node — OEM

Object

TVS Motors

Owns supplier visibility policy, calibration governance and audit responsibility.

Evidence links

Access grants, masking decisions, supplier evidence packs

Recommended action

Review OEM-level governance evidence

This node connects upstream governance context to downstream evidence. Its status affects partner visibility, evidence readiness, audit traceability, and whether closure or release can proceed.

Evidence Pack Contents Preview — PACK-GOV-118

Exact contents generated when the audit / evidence pack is created

Gauge Master Scope

Included

Calibration Certificates

Included

MSA Status

Included

Supplier NC Trail

Included

Policy Masking Decisions

Included

Access Grant Audit

Included

All Evidence Packs

History of generated packs across all domains

Pack ID	Domain	Workspace	Generated	Status	Contents
PACK-GOV-118	Automotive	TVS ↔ Delta Cast	Today 09:00	Pending approval	6 items
PACK-AER-041	Aerospace	AS9100 Audit Pack	May 06	Approved	9 items
PACK-GOV-117	Automotive	TVS ↔ Tespa Labs	May 04	Approved	4 items

Auto-Trigger Rules

Evidence packs build automatically on governance events — no manual intervention required

6 Rules active

Trigger Event	Pack Action	Evidence Auto-Attached	Audience	Status	Last Fired
P1 NC Created	New pack auto-started	NC summary, affected lot list, initial containment request	Supplier SQE, OEM Quality	Active	Today 09:30 — PACK-GOV-119
CAPA Closed (effective)	Effectiveness evidence auto-appended	Effectiveness check results, 30-day monitoring data, QM sign-off	OEM Quality, Supplier SQE	Active	May 05 — PACK-GOV-115
Calibration Certificate Approved	Certificate auto-appended to gauge pack	NABL certificate PDF, calibration date, next due, lab details	Plant Metrology, Quality Engineer	Active	May 07 — PACK-CAL-044
MSA Study Completed	GRR report auto-appended	%GRR result, appraiser data, fitness verdict, recommendation	Metrology Owner, Quality Engineer	Active	Apr 15 — PACK-MSA-012
Containment Confirmed by Supplier	Containment evidence auto-appended	Supplier confirmation timestamp, containment description, affected lot disposition	OEM Quality	Pending — awaiting Delta Cast	—
Control Plan Review Completed	Updated plan version auto-archived	Signed control plan, revision history, CTQ change log	Quality Head, Auditor access	Active	Apr 01 — PACK-CP-008

Auto-trigger packs are immutable once created — evidence items are timestamped, signed and cannot be edited. Manual packs can still be raised for ad-hoc governance events.

Active Policy Rules

Click a rule to edit, simulate or submit for approval

Rule ID	Rule Name	Applies To	Data Scope	Decision	Override Owner
POL-AUTO-001	Supplier raw-value masking	Supplier	Raw inspection values	Mask	OEM Quality
POL-AUTO-002	Calibration lab job-bound access	Calibration Lab	Assigned calibration jobs	Allow job-only	Plant Metrology
POL-AUTO-003	CTQ gauge sharing approval	Supplier / Lab	CTQ gauges	Approval required	Central Quality

Create / Simulate Rule

Draft, test and submit new governance rules without affecting live policy.

Draft new masking rule

Simulate supplier / lab view

Submit rule for approval

Supplier-Caused NCs

Escalation events · External governance · Supplier SLA

3

Open

3

2 overdue

P1 Critical

2

4h SLA

Suppliers Affected

3

Delta Cast, Precision, Tespa

SLA Compliance

67%

Target 95%

Internal Process NCs

Process issues · Internal governance · OEM SLA

2

Open

1

1 closed

MSA / Gauge

1

Restudy triggered

Fixture / Tooling

1

Closed

Avg Close Time

22d

Internal SLA

Supplier-Caused Nonconformances

Escalation events — supplier containment SLA · evidence obligation · CAPA ownership on supplier side

3 Open · 2 Overdue containment

NC ID	Description	Severity / SLA	Supplier	Part / Line	Days Open	Containment	CAPA	Evidence	Status
NC-24031	Casting dimensional deviation	Critical P1 · 4h SLA breached	Delta Cast Risk score: 68	Engine casting / Line A	1d	Overdue · 4h	CAPA-24-031	Missing	Containment
NC-24028	Surface finish non-conformance	Major P1 · CAPA overdue	Precision Components Risk score: 42	Engine bore / Line B	3d	Done	CAPA-24-028	Partial	CAPA open
NC-24019	Calibration overdue — gauge used past expiry	Minor P2 · 24h SLA	Tespa Labs Risk score: 12	Micrometer / Line A	8d	Done	CAPA-24-019	Pending	Evidence pending

NC ID & Supplier

NC-24031

Delta Cast

Supplier Risk Score

68

5 open NCs at this supplier

Escalation Path

Delta Cast SQE → OEM Quality → Plant Head

NC Details & Supplier SLA

Description

Casting dimensional deviation on Engine Line A — outer diameter out of tolerance on 3 of 12 parts inspected.

Part / Line

Engine casting / Engine Line A

Severity / SLA

Critical · P1 — 4h SLA

Due Date

Today

Owner Chain

OEM Quality / Delta Cast SQE

Containment

Overdue · 4h

Evidence

Missing — 3 items

CAPA & Governance Status

Linked CAPA

CAPA-24-031

CAPA Stage

Root cause analysis

Days Open

2 overdue

Supplier NC Governance Pathway

1. NC Raised & Supplier Notified

2. Containment — OVERDUE (4h SLA breached)

3 Root Cause Analysis (CAPA-24-031 open)

4 Corrective Action & Evidence Pack

5 OEM Closure Approval

Internal Process Nonconformances

Process issues — OEM-owned · internal SLA · quality engineering action · no supplier escalation

1 Open · 1 Closed

NC ID	Description	Category	Part / Line	Process Owner	Days Open	CAPA	Root Cause	Status
NC-24009	MSA restudy triggered — GRR drift	Gauge / MSA	Dial Indicator / Line A	Quality Engineer	12d	None	GRR drift identified	MSA triggered
NC-24015	Fixture validation failure — wear overrun	Fixture / Tooling	Engine Fixture / Line A	Line Quality	22d	CAPA-24-015	Fixture wear — overrun	Closed

Studies This Quarter

12

Completed GRR studies

Conditional Gauges

3

GRR 10–30% range

Action required

Failing Gauges

1

GRR >30%

Restricted

Avg GRR %

11.2%

Across all CTQ gauges

↓ vs last period

Restudy Pending

2

Drift-triggered restudies

Due this week

MSA Study Register

All GRR studies — gauge, result, appraiser count, %GRR and status

Study ID	Gauge	Type	Appraisers	Parts	Trials	%GRR	Status	Date
MSA-24-031	GS-DTI-88210	GRR	2	10	3	28.4%	Conditional	May 05
MSA-24-028	GS-VER-10321	GRR	3	10	3	8.2%	Acceptable	Apr 28
MSA-24-020	GS-MIC-22014	GRR	2	10	2	14.7%	Conditional	Apr 15
MSA-24-011	GS-BRG-44018	Linearity	1	15	1	6.1%	Acceptable	Mar 30

Appraiser-Level GRR Breakdown — MSA-24-031 (GS-DTI-88210)

Repeatability vs Reproducibility split · per-appraiser outlier analysis · diagnosis: gauge problem or training problem

Reproducibility dominant → training issue

Total %GRR

28.4%

CONDITIONAL (10–30% range)

Repeatability (%EV)

8.1%

Equipment variation · gauge itself

Reproducibility (%AV)

20.3%

Appraiser variation — dominant

Part Variation (%PV)

71.6%

Good — parts distinguishable

NDC (Distinct Categories)

4

Min 5 required for capable MSA

Diagnosis: Reproducibility dominates (%AV 20.3% > %EV 8.1%) — this is an appraiser problem, not a gauge problem

Action: Appraiser retraining required before gauge recalibration. Appraiser 2 (Kumar R.) is the outlier — range 2.4× higher than Appraiser 1.

Per-Appraiser Results

Appraiser	Role	Trial 1 Avg	Trial 2 Avg	Trial 3 Avg	Avg Range	Bias vs Master	Status
Appraiser 1 — Priya M.	Quality Engineer	50.018	50.019	50.017	0.002	+0.002mm	Consistent
Appraiser 2 — Kumar R.	Line Inspector	50.024	50.031	50.019	0.012	+0.024mm	Outlier — retrain

Appraiser Range Comparison

Priya M. (Appraiser 1)

Range 0.002

Kumar R. (Appraiser 2)

Range 0.012

UCL (control limit)

UCL = 0.0085

Kumar R.'s range (0.012) exceeds the UCL (0.0085) — out of statistical control. Priya M. is well within limits.

Recommended action: Retrain Kumar R. before MSA restudy. Gauge itself is not the primary problem.

Total Gauges

142

Across all lines and sites

Overdue Calibration

6

Past certificate expiry

Immediate action

Due in 30 Days

14

Calibration upcoming

Schedule now

Drift Alerts

3

High drift detected

MSA restudy needed

Gauge Master Register

Click a gauge to view calibration history, MSA status, drift and fitness-for-purpose

Gauge ID	Description	Family	Line	Cal. Due	Lab	Drift	MSA %GRR	Fitness Verdict	Status
GS-DTI-88210	Dial Test Indicator	DTI	Engine Line A	Overdue	Tespa Labs	High	28.4%	⛔ UNFIT · OD Tolerance	At risk
GS-VER-10321	Digital Vernier	Vernier	Engine Line A	May 28	MetriCal	Low	8.2%	✓ FIT · Surface Ra	Healthy
GS-MIC-22014	Micrometer	Micrometer	Engine Line B	May 15	Tespa Labs	Medium	14.7%	⚠ CONDITIONAL · Wall Thickness	Watch
GS-BRG-44018	Bore Gauge	Bore	Engine Line A	Jun 10	MetriCal	Low	6.1%	✓ FIT · Bore Roundness	Healthy
FXT-ENG-071	Engine Fixture	Fixture	Engine Line A	May 20	Alpha Tools	Low	N/A	✓ FIT · Dimensional	Healthy

Inspections This Week

47

Across all lines

Out-of-Tolerance

3

Linked to NCs

2 critical

Pass Rate

93.6%

Inspections passing

↑ 0.8% vs last week

Pending Review

8

Awaiting QE sign-off

Due today

Inspection Register

Click a record to view measurement values, deviation and NC linkage

Inspection ID	Part	Feature	Line	Result	Nominal	Actual	Gauge	Status
INS-77120	Engine casting	Outer diameter	Line A	Fail	50.00mm	50.23mm	GS-DTI-88210	NC raised
INS-77119	Engine bore	Inner diameter	Line B	Pass	32.00mm	31.98mm	GS-BRG-44018	Approved
INS-77118	Machined surface	Surface finish	Line A	Marginal	Ra 1.6	Ra 1.9	GS-VER-10321	Under review
INS-77115	Crankshaft journal	Roundness	Line A	Pass	0.005mm	0.003mm	GS-MIC-22014	Approved

Incoming Inspection & PPAP Records

Supplier incoming quality — first article inspection, PPAP submission status, dimensional reports and gate decisions

1 FAI outstanding

Lots Inspected (May)

47

All suppliers

Lots Rejected

3

6.4% rejection rate

PPAP Pending

2

Delta Cast, Precision

FAI Outstanding

1

Delta Cast engine casting

Incoming First-Pass

93.6%

Target 99%

Lot / Batch	Supplier	Part	Received	Qty	Inspection Type	Inspector	CTQs Checked	Result	PPAP Ref	Gate Decision
LOT-24-0891	Delta Cast	Engine casting	Today 07:30	48 pcs	Level 3 — Full dimensional	Inspector A	3/6 fail	Rejected	SCP-DC-001	Hold — NC raised
LOT-24-0890	Precision Components	Machined surface	Yesterday	100 pcs	Level 2 — Sample	Inspector B	4/4 pass	Accepted	SCP-PC-001	Release to line
LOT-24-0887	Alpha Tools	Engine fixture	May 09	2 pcs	Level 3 — Full CMM	Inspector A	3/3 pass	Accepted	SCP-AT-001	Release to line
LOT-24-0882	Delta Cast	Engine casting	May 08	60 pcs	Level 2 — Sample	Inspector C	5/6 pass	Conditional	SCP-DC-001	Release with deviation

PPAP Submission Status

Supplier	Part	PPAP Level	Submitted	Elements Complete	Outstanding	FAI	Status
Delta Cast	Engine casting	Level 3	Not yet	8/18 elements	Dimensional results, material cert, MSA study, control plan, FAI	Outstanding	Incomplete
Precision Components	Machined surface	Level 2	May 01	14/18 elements	MSA study, updated control plan	Accepted	In review
Alpha Tools	Engine fixture	Level 3	Apr 15	18/18 elements	—	Accepted	Approved

Scheduled This Month

23

Calibration jobs

Completed

17

Certificates uploaded

74% complete

Overdue

1

Past due date

GS-DTI-88210

Pending Certificate

5

Awaiting lab upload

3 due this week

Calibration Schedule

Click a job to view lab assignment, certificate status and pickup details

1 Overdue

Job ID	Gauge	Lab	Scheduled	Due Date	Certificate	Status
CAL-24091	GS-DTI-88210	Tespa Labs	May 01	Overdue	Awaiting upload	Overdue
CAL-24089	GS-VER-10321	MetriCal Services	May 05	May 28	Uploaded	On track
CAL-24085	GS-MIC-22014	Tespa Labs	Apr 28	May 15	Under review	Review pending
CAL-24080	GS-BRG-44018	MetriCal Services	Apr 20	Jun 10	Approved	Complete

TVS Motors — Automotive Organisation

Click any node to view governance responsibilities and collaboration links

TVS Motors

Automotive OEM · Governance Authority

OEM

TVS Central Quality

Central quality governance, policy and audit authority

Gov. Authority

Hosur Plant

Primary manufacturing site · Engine production

Manufacturing Site

Engine Line A

High-risk production line · Casting and assembly

At risk

Engine Line B

Secondary production line · Bore and finishing

Healthy

Plant Metrology Cell

Gauge management, calibration coordination, MSA

Metrology

Pune Plant

Secondary manufacturing site

Manufacturing Site

Active Seats

47

Of 50 licensed

3 seats remaining

Modules Active

8

Of 10 available

Licence Expiry

Dec 31

Annual renewal

235 days remaining

Domains Licensed

4

Automotive, Aerospace, Chemical, Food

Module Licences

Active modules and seat allocation per role

Module	Status	Seats Used	Roles	Expiry
Command Centre	Active	47 / 50	All roles	Dec 31
Collaboration Workspace	Active	23 / 30	Quality, Supplier	Dec 31
NC Intelligence	Active	12 / 20	Quality, Line	Dec 31
MSA Studies	Active	8 / 15	Metrology, Quality	Dec 31
Gauge Advisor	Active	15 / 20	Metrology, Line	Dec 31
Gauge AI Advisor	Trial	3 / 5	Quality	May 31
Digital Thread	Active	10 / 15	Quality, OEM	Dec 31
Evidence Pack Builder	Active	6 / 10	Quality, Audit	Dec 31

Total Suppliers

5

Tier 1 & 2

Attention Status

1

Delta Cast

Immediate action

Watch Status

2

Precision, MetriCal

Monitor closely

Open Supplier NCs

3

NC-24031, 028, 019

Delta Cast, Precision, Tespa

SLA Compliance

87%

Evidence on time

Target 95%

Overdue CAPAs

2

031 + 028 RCA overdue

Action required today

Supplier Compliance Master View

Click a supplier row to drill into NC history, CAPA status, gauge health and evidence posture

Supplier	Type	Risk Score (trend)	Compliance Status	Open NCs	Overdue CAPAs	SLA %	Gauge Health	Evidence Posture	Collab. Status	Last Activity
Delta Cast Coimbatore · IATF 16949	Casting Supplier Tier 1	68 ↑ +18	⚠ Attention	5 2 overdue	2 RCA overdue	82% was 91%	Conditional GRR 28.4%	Pending 3 items missing	Escalated	Today 09:45
Precision Components Hosur · ISO 9001	Machining Supplier Tier 1	42 → stable	◉ Watch	3 1 overdue	1 Impl. pending	89% was 88%	Acceptable GRR 9.1%	Partial 1 item missing	Under review	Yesterday 16:20
MetriCal Services Bengaluru · ISO 17025	Calibration Partner Tier 2	35 ↑ +5	◉ Watch	2 0 overdue	0	91% was 94%	Acceptable Pending review	Ready	Active	May 08 11:00
Alpha Tools Hosur · ISO 9001, IATF	Gauge / Fixture Tier 1	18 ↓ −4	✓ Healthy	2 closed this period	0	96% was 93%	Acceptable GRR < 10%	Ready	Active	May 07 14:30
Tespa Labs Chennai · NABL, ISO 17025	Calibration Lab Tier 1 · NABL	12 ↓ −2	✓ Healthy	0	0	98%	N/A Lab only	Ready	Active	Today 07:00

Delta Cast Casting Supplier · Tier 1 · Coimbatore

⚠ Attention

Risk Score

68

↑ +18 this period

Open NCs

5

2 overdue containment

Overdue CAPAs

2

RCA deadline missed

SLA %

82%

was 91% — dropping

Gauge Health

Conditional

GRR 28.4%

Evidence

Pending

3 items missing

Risk Assessment

Delta Cast has 3 open NCs in 90 days — casting OD deviation pattern is recurring. Containment overdue by 4 hours. SLA dropped from 91% to 82%. Gauge GS-DTI-88210 linked to 3 NCs. Immediate: restrict raw-value visibility, escalate containment, trigger MSA restudy.

Required Actions

Immediate Escalate containment — 4hr SLA breached

Today Request RCA submission for CAPA-24-031

This week Trigger MSA restudy — GS-DTI-88210

Linked NCs

NC-24031, NC-24028, NC-24019

Risk Score Trend — 6 Month

                    Dec · 28Jan · 32Feb · 38Mar · 45Apr · 54May · 68
                  

Risk Score History — Delta Cast

6-month trend · what drove each change

Period	Score	Δ	What Drove the Change	SLA %	Open NCs
Dec 2025	28	—	Baseline · No open NCs · Strong SLA	94%	0
Jan 2026	32	↑ +4	1 Minor NC raised — surface finish deviation	91%	1
Feb 2026	38	↑ +6	SLA compliance dropped to 88% · evidence late	88%	1
Mar 2026	45	↑ +7	Recurring defect pattern detected · NC not closed	86%	2
Apr 2026	54	↑ +9	P1 NC raised (NC-24031) · Containment SLA breached	84%	3
May 2026	68	↑ +14	2nd P1 overdue · CAPA-24-031 RCA missed · SLA → 82%	82%	5

Score Trajectory

Delta Cast has climbed +40 pts in 6 months — the fastest deterioration of any supplier this period. Primary drivers: recurring P1 NCs and SLA collapse from 94% → 82%.

Compliance Dimension Heatmap — All Suppliers

NC exposure · CAPA health · SLA · Gauge · Evidence · Collaboration posture

NC Exposure

CAPA Health

SLA

Gauge / MSA

Evidence

Collaboration

Delta Cast

High

Overdue

82%

Conditional

Missing

Escalated

Precision

Medium

Pending

89%

Good

Partial

Review

MetriCal

Low

None

91%

Good

Ready

Active

Alpha Tools

None

96%

Good

Ready

Active

Tespa Labs

None

98%

N/A

Ready

Active

Colour: Red = action needed · Amber = watch · Teal = healthy

Tier 1 Suppliers

12

Direct suppliers

Tier 2 Suppliers

28

Sub-tier suppliers

At Risk

2

Attention status

Action required

Calibration Partners

5

Accredited labs

All NABL

Supplier Network

All suppliers — type, location, quality status and collaboration link

Supplier	Type	Tier	Location	Certifications	Quality Status	Collaboration
Alpha Tools	Gauge / Fixture Supplier	Tier 1	Hosur	ISO 9001, IATF	Healthy	Active
Delta Cast	Casting Supplier	Tier 1	Coimbatore	IATF 16949	Attention	Escalated
Tespa Labs	Calibration Lab	Tier 1	Chennai	NABL, ISO 17025	Healthy	Active
MetriCal Services	Calibration Partner	Tier 2	Bengaluru	ISO 17025	Watch	Active
Precision Components	Machining Supplier	Tier 1	Hosur	ISO 9001	Watch	Under review

Supplier NCs This Month

14

Across 5 suppliers

↑ 3 vs last month

Avg Containment Time

1.8d

Days to containment

↓ 0.4d vs last period

Recurring Defects

3

Same defect 2+ periods

Delta Cast, Precision

Supplier SLA Compliance

87%

Evidence on time

Target 95%

NC Count by Supplier — 6 Month Trend

2

Dec

3

Jan

4

Feb

3

Mar

2

Apr

5

May

Normal

Watch

Critical

Supplier Risk Trend — Sparklines

Delta Cast

68

↑ +18

Precision Components

42

→ stable

Alpha Tools

18

↓ −4

Tespa Labs

12

↓ −2

MetriCal Services

35

↑ +5

Supplier Performance — Period Comparison

Current vs prior period · All suppliers

Supplier	NC (Current)	NC (Prior)	Δ	SLA (Current)	SLA (Prior)	Containment	Recurrence
Delta Cast	5	2	↑ +3	82%	91%	2.1d	Recurring
Precision Components	3	3	→ 0	89%	88%	1.8d	Watch
Alpha Tools	2	4	↓ −2	96%	93%	0.9d	None
MetriCal Services	2	1	↑ +1	91%	94%	1.4d	None
Tespa Labs	0	1	↓ −1	98%	97%	—	None

Gauge	Family	NCs Linked	Cal. Overdue	Drift Level	%GRR
GS-DTI-88210	DTI	3	Yes	High	28.4%
GS-MIC-22014	Micrometer	2	No	Medium	14.7%
GS-VER-10321	Vernier	1	No	Low	8.2%

CTQ Characteristic	Part	Plant / Line	Failures Now	Failures Prior	Supplier Link	Status
Outer diameter tolerance	Engine casting	Hosur / Line A	3	1	Delta Cast	Escalated
Surface finish Ra 1.6	Machined surface	Hosur / Line A	2	2	Precision Components	Repeat
Bore roundness	Engine bore	Hosur / Line B	0	2	Alpha Tools	Resolved

Pattern	Count	Supplier	Signal
Casting OD deviation	3	Delta Cast	Escalate
Surface finish defect	2	Precision Components	Watch
Calibration DTI failures	3	—	MSA restudy

Governance Health Score

81

/ 100 composite

◉ Watch — below 90 target

Last updated: Today 08:00 · IATF 16949 · Domain: Automotive

NC Compliance

72

Weight: 25% · Contribution: 18.0 pts

↓ −3 pts · 2 overdue containments

CAPA Health

79

Weight: 20% · Contribution: 15.80 pts

↓ −5 pts · 2 CAPAs overdue RCA

Supplier Compliance

86

Weight: 20% · Contribution: 17.20 pts

↓ −4 pts · Delta Cast SLA breach

Gauge & MSA Integrity

80

Weight: 20% · Contribution: 16.00 pts

↓ −2 pts · GS-DTI UNFIT + overdue

Evidence Completeness

96

Weight: 10% · Contribution: 9.60 pts

↑ +1 pt · 94% pack readiness

Policy Coverage

97

Weight: 5% · Contribution: 4.85 pts

→ No change · 97% rule coverage

Points	Source	What happened	When
-9	NC-24031	P1 containment overdue — 4h SLA breached · Delta Cast	1d
-9	NC-24028	P1 containment overdue — 4h SLA breached · Precision	3d
-6	Closure rate	NC closure rate 78% vs 90% SLA target	Period
-4	Patterns x2	2 recurring supplier defect patterns — Delta Cast + Precision	90d

CAPA Health — Score 79 / 100

                  100 − 8 − 8 − 6 − 3 + 4 = 79
                  — each number in the formula is one row in the table below
                

✕

Deduction ledger — every point traced to a specific event

Points	Source	What happened	When
-8	CAPA-24-031	Root cause analysis deadline missed — 1 day overdue	1d overdue
-8	CAPA-24-028	Root cause analysis deadline missed — 3 days overdue	3d overdue
-6	Closure rate	CAPA closure rate 71% vs 90% SLA target	Period
-3	Avg age	Average CAPA age 9d vs 7d target	Period
+4	Effectiveness	Effectiveness pass rate 84% — above 80% threshold	Period

Current sub-scores

CAPAs overdue for RCA2 · target 0

CAPA closure rate71% · target 90%

Effectiveness pass rate84% · target 80% ✓

Average CAPA age9d · target <7d

CAPAs in monitoring1 (on track)

Actions to recover points

Today Submit RCA for CAPA-24-031 +8 pts

Tomorrow Submit RCA for CAPA-24-028 +8 pts

This month Improve CAPA closure rate to >90% +6 pts

Supplier Compliance — Score 86 / 100

                  100 − 8 − 4 − 3 − 2 + 3 = 86
                  — each number in the formula is one row in the table below
                

✕

Deduction ledger — every point traced to a specific event

Points	Source	What happened	When
-8	Delta Cast	Attention status — risk score 68, 5 open NCs, CAPA overdue	This month
-4	Delta Cast SLA	SLA 82% — below 85% minimum threshold (was 94% Dec)	This month
-3	Precision	Partial evidence pack — corrective action closure missing	This month
-2	MetriCal	Rising NC count — 2 consecutive months of increase	This month
+3	Tespa + Alpha	Both SLA >96% — above target · positive contribution	This month

Current sub-scores

Suppliers at Attention1 (Delta Cast) · target 0

Average SLA compliance87% · target 95%

Evidence packs complete3 / 5 · target 5 / 5

Recurring defect suppliers1 (Delta Cast) · target 0

Suppliers at Watch2 (Precision, MetriCal)

Actions to recover points

Today Resolve Delta Cast — close P1 containments +8 pts

This month Get Delta Cast SLA above 85% +4 pts

This week Complete Precision evidence pack +3 pts

Gauge & MSA Integrity — Score 80 / 100

                  100 − 8 − 7 − 5 − 4 + 2 + 2 = 80
                  — each number in the formula is one row in the table below
                

✕

Deduction ledger — every point traced to a specific event

Points	Source	What happened	When
-8	GS-DTI-88210	Calibration overdue — CTQ gauge past certificate expiry	Overdue now
-7	GS-DTI-88210	UNFIT verdict — GRR 28.4% exceeds 10% limit on OD CTQ	Current
-5	GS-MIC-22014	CONDITIONAL verdict — GRR 14.7% on Wall Thickness CTQ	Current
-4	MSA restudy	Restudy pending — Kumar R. appraiser outlier unresolved	Pending
+2	GS-VER + GS-BRG	Both FIT — GRR <10%, calibration current	Current
+2	FXT-ENG-071	Fixture validated — dimensional check passed this period	Current

Current sub-scores

CTQ gauges overdue calibration1 (GS-DTI) · target 0

Gauges with UNFIT verdict1 (GS-DTI) · target 0

Gauges CONDITIONAL1 (GS-MIC) · target 0

Gauges FIT3 (GS-VER, GS-BRG, FXT)

MSA restudies pending1 (GS-DTI) · due this week

Actions to recover points

This week Recalibrate GS-DTI-88210 +8 pts

This week Pass MSA restudy (GRR <10%) +7 pts

This month Restudy GS-MIC-22014 +5 pts

Evidence Completeness — Score 96 / 100

                  100 − 3 − 2 − 2 + 2 + 1 = 96
                  — each number in the formula is one row in the table below
                

✕

Deduction ledger — every point traced to a specific event

Points	Source	What happened	When
-3	Delta Cast	2 items missing — containment confirmation + CMM report	Overdue
-2	Precision	Evidence pack partial — corrective action closure missing	Pending
-2	Upload SLA	Upload SLA 87% vs 95% target — 2 late submissions	Period
+2	Audit trail	Audit trail 100% coverage — all events timestamped	Period
+1	Pack readiness	3 of 5 supplier packs fully complete on time	Period

Current sub-scores

Evidence pack readiness96% · target 90% ✓

Packs fully complete3 / 5 suppliers

Audit trail coverage100% ✓

Upload SLA compliance87% · target 95%

Avg days to submission1.2d · target <2d ✓

Actions to recover points

Today Chase Delta Cast — CMM report + containment confirmation +3 pts

This week Chase Precision — corrective action closure +2 pts

Points	Source	What happened	When	Navigate
-3	Custom rule	OEM bilateral data sharing rule — only 2 of 4 suppliers activated	Ongoing
0	IATF rules x7	All 7 IATF 16949 domain rules active — P1 SLA, GRR blocks, etc.	Active

Score Breakdown

Baseline 100 per dimension · events deduct/add pts · weighted sum = final score · no opaque bonuses

Dimension

Score

Wt.

Contribution

Δ

NC Compliance

Open P1s · overdue containment · closure rate

100 − 9 − 9 − 6 − 4 = 72

72

25%

18.0

72 × 0.25

−3

CAPA Health

On-time closure · effectiveness pass rate · aging

100 − 8 − 8 − 6 − 3 + 4 = 79

71

20%

15.80

79 × 0.20

−5

Supplier Compliance

SLA % · evidence posture · recurrence signals

100 − 8 − 4 − 3 − 2 + 3 = 86

82

20%

17.20

86 × 0.20

−4

Gauge & MSA Integrity

Calibration currency · GRR fitness · drift alerts

100 − 8 − 7 − 5 − 4 + 2 + 2 = 80

78

20%

16.00

80 × 0.20

−2

Evidence Completeness

Pack readiness · audit-trail coverage · upload rate

100 − 3 − 2 − 2 + 2 + 1 = 96

94

10%

9.60

96 × 0.10

+1

Policy Coverage

Active rules · domain pack alignment · exceptions

100 − 3 = 97

97

5%

4.85

97 × 0.05

0

Weighted Raw Total

Before domain pack adjustment

81.45

= final score 81

Domain pack bonus

IATF 16949 alignment verified · Automotive v2.1

81 = final governance score

Composite Score — 6 Month Trend

Monthly governance health trajectory · target line at 90

What's Pulling the Score Down

Specific events and their point deductions this period

−18

2 P1 containments overdue — NC-24031 (Delta Cast) + NC-24028 (Precision)

Each P1 containment overdue: −9 pts from NC Compliance. Total: −18 pts. Trace: 100−9−9−6−4=72.

−16

2 CAPA RCA deadlines missed — CAPA-24-031 (1d) + CAPA-24-028 (3d)

Each missed RCA deadline: −8 pts from CAPA Health. Total: −16 pts. Trace: 100−8−8−6−3+4=79.

−15

GS-DTI-88210: overdue calibration (−8 pts) + UNFIT GRR 28.4% verdict (−7 pts)

Calibration overdue on CTQ: −8 pts. UNFIT GRR verdict: −7 pts. Total: −15 pts. Trace: 100−8−7−5−4+2+2=80.

−12

Delta Cast: Attention status (−8 pts) + SLA 82% below 85% threshold (−4 pts)

Attention status: −8 pts. SLA breach: −4 pts. Total: −12 pts. Trace: 100−8−4−3−2+3=86.

                  Total weighted deductions this period: NC−18 + CAPA−16 + Gauge−15 + Supplier−12 = −61 pts · Final score: 81
                

Actions to Reach 90+ Target

Ranked by point recovery · click any action to navigate to the relevant screen

Action Required	Dimension Affected	Pt. Recovery	Deadline	Owner
Execute & confirm Delta Cast containment — NC-24031	NC Compliance	+9 pts	Today	Delta Cast SQE
Submit root cause for CAPA-24-031	CAPA Health	+8 pts	Today	Delta Cast SQE
Recalibrate GS-DTI-88210 and pass MSA restudy	Gauge & MSA	+15 pts	This week	Tespa Labs
Submit root cause for CAPA-24-028	CAPA Health	+8 pts	Tomorrow	Precision QA
Close NC-24028 containment	NC Compliance	+9 pts	Tomorrow	Line Quality

Completing all 5 actions recovers 49 pts — projected score: ~100

81 + 49 − overlap ≈ ~100

Dimension Deep-Dive

Underlying sub-scores and contributing events per dimension

Dimension	Sub-metric	Value	Benchmark	Status	Points Impact
NC Compliance	Open P1 NCs	2	0	Critical	−9.0
NC Compliance	NC closure rate (SLA)	78%	90%	Below target	−5.0
NC Compliance	Recurring defect patterns	2	0	Watch	−3.0
CAPA Health	CAPAs overdue for RCA	2	0	Critical	−8.0
CAPA Health	Effectiveness pass rate	84%	80%	Above target	+2.0
Supplier Compliance	Supplier SLA < 85%	1	0	Breach	−2.5
Supplier Compliance	Suppliers in Attention status	1	0	Critical	−4.0
Gauge & MSA	CTQ gauges overdue calibration	1	0	Critical	−2.0
Gauge & MSA	Gauges with UNFIT GRR verdict	1	0	Critical	−3.5
Evidence Completeness	Evidence pack readiness	94%	90%	Above target	+4.0
Policy Coverage	Active rules / total rules	97%	95%	Above target	+2.0

Defect Type × Supplier Heatmap

Which defect categories each supplier generates — identify systemic quality issues by supplier type · click any cell to drill

Dimensional

Surface Finish

Calibration

Material

Process

Delta Cast

5

0

1

Precision Comp.

0

3

0

1

Tespa Labs

0

2

0

Alpha Tools

0

1

MetriCal Services

0

1

0

Reading: Delta Cast = dimensional specialist risk · Precision = surface finish pattern · Tespa/MetriCal = calibration process gaps · Click any cell to see linked NCs

Open CAPAs

3

031, 028, 019 open

2 overdue RCA deadline

In Effectiveness Check

1

CAPA-24-019 monitoring

Due this week

CAPA Closure Rate

71%

Closed on time

Target 90%

Effectiveness Pass Rate

84%

Verified without reopening

↑ 4% vs last period

CAPA Register

Click a CAPA to view root cause, corrective actions, owner and effectiveness status

2 Overdue

CAPA ID	Linked NC	Root Cause Summary	Owner	Days Open	Stage	Due Date	SLA Status	Effectiveness
CAPA-24-031	NC-24031	Casting die wear — dimensional shift	Delta Cast SQE	1	Root cause analysis	Today	RCA overdue · 1d	Pending
CAPA-24-028	NC-24028	CNC feed rate parameter drift	Precision QA	3	CAPA defined	Tomorrow	RCA overdue · 3d	Pending
CAPA-24-019	NC-24019	Gauge recall process gap	Quality Engineer	8	CAPA implemented	This week	In monitoring window	Monitoring
CAPA-24-015	NC-24015	Fixture wear — replacement interval overrun	Line Quality	22	Closed	Closed	Closed · effective	Passed

CAPA Detail — CAPA-24-031

✓

NC Opened

✓

Containment Executed

3

Root Cause Analysis

4

CAPA Defined

5

CAPA Implemented

6

Effectiveness Check

7

Closure Approval

8

Closed

Root Cause & Correction

Linked NC

NC-24031

Owner

Delta Cast SQE

Approver

OEM Quality

Effectiveness

Pending

Root Cause

Supplier process deviation — casting die wear causing dimensional shift beyond tolerance

Corrective & Preventive Actions

Contain affected lots, replace casting die, validate 25 consecutive parts

SLA Status: RCA overdue = root cause deadline missed · In monitoring window = effectiveness check period active · Closed · effective = verified, no recurrence

Active Control Plans

6

Governing inspection tasks

CTQ Characteristics

24

Across all active plans

3 with failures

Completion Rate

93.6%

Tasks executed on time

Target 98%

Plans Due for Review

2

Annual review due

Within 30 days

Control Plan Register

Click a plan to view CTQ characteristics, sampling rules and compliance status

Plan ID	Plan Name	Plant / Line	Part	CTQs	Status	Completion	Review Due
CP-ENG-001	Engine Line A Casting	Hosur / Line A	Engine casting	6	Active	91%	Aug 2026
CP-ENG-002	Engine Line B Bore	Hosur / Line B	Engine bore	4	Active	97%	Oct 2026
CP-FXT-001	Engine Fixture Validation	Hosur / Line A	Engine fixture	3	Active	100%	Jun 2026
CP-SUP-001	Supplier Incoming Quality	Hosur / Goods Inward	Incoming parts	5	Review due	88%	May 2026

Control Plan — CP-ENG-001

Plan Name

Engine Line A Casting Control Plan

Plant / Line

Hosur Plant / Engine Line A

Part

Engine casting

CTQs

6

Completion

91%

Review Due

Aug 2026

CTQ Characteristics

Characteristic	Nominal	Tolerance	Sample Plan	Gauge	Status
Outer diameter	50.00mm	±0.05mm	5 per 100	GS-DTI-88210	Failing
Wall thickness	8.00mm	±0.10mm	3 per 100	GS-MIC-22014	Passing
Surface finish Ra	1.6μm	Max 2.0μm	2 per shift	GS-VER-10321	Marginal
Bore roundness	0.005mm	Max 0.010mm	5 per 100	GS-BRG-44018	Passing

Supplier Control Plans & PPAP Status

What suppliers must do at their facility — measurement frequency, gauge, sample plan, PPAP completion

2 PPAP pending

PPAP Submissions

3/5

Suppliers PPAP complete

Level 3 PPAP

2

Dimensional report required

FAI Outstanding

1

Delta Cast — Engine casting

Control Plans Issued

4

To supplier facilities

MSA Required

2

Supplier-side GRR overdue

Supplier	Part	Control Plan Ref	CTQs Defined	Sample Plan	Supplier Gauge	PPAP Level	PPAP Status	FAI	Supplier MSA
Delta Cast	Engine casting	SCP-DC-001	6	5 per 100 pcs · shift start	DTI + Micrometer	Level 3	Pending	Outstanding	GRR overdue
Precision Components	Machined surface	SCP-PC-001	4	2 per shift · random	Surface profilometer	Level 2	In review	Accepted	Current
Alpha Tools	Engine fixture	SCP-AT-001	3	100% dimensional check	CMM + Height gauge	Level 3	Approved	Accepted	Current
Tespa Labs	Calibration services	SCP-TL-001	2	Per certificate scope	Reference standards	N/A	Approved	N/A	NABL certified

All Notifications

5 unread · Sorted by recency

P1 NC Created — Delta Cast · NC-24031

Casting dimensional deviation on Engine Line A — outer diameter out of tolerance on 3 of 12 parts. Immediate containment required.

Today 09:30 · Sent to Plant Head, Quality Head

Containment SLA Breach — CAPA-24-031

Containment action overdue by 4 hours. Escalated to Plant Manager and Quality Head. Supplier has not submitted evidence.

Today 09:15 · Escalated to Plant Manager, Quality Head

Gauge Calibration Overdue — GS-DTI-88210

Dial test indicator on Engine Line A is past certificate expiry. Withdraw from service until recalibrated.

Today 08:00 · Sent to Metrology Owner, Quality Engineer

CAPA Due Date Approaching — CAPA-24-028

CAPA for NC-24028 surface finish defect is due tomorrow. Root cause analysis and corrective actions must be documented.

Today 07:00 · Sent to Precision QA, Line Quality

Supplier NC Cluster — Delta Cast

Delta Cast has 3 linked NCs in 90 days — casting OD deviation pattern detected. Supplier risk escalation recommended.

Yesterday 17:00 · Sent to SQE, Delta Cast collaboration contact

CTQ Hotspot Threshold Exceeded — Outer Diameter

OD CTQ has failed 3 times this month, exceeding the 2-failure alert threshold. Dashboard alert and escalation triggered.

Yesterday 14:30 · Sent to Quality Head, Plant Manager

Same Gauge Linked to 3 Open NCs — GS-DTI-88210

GS-DTI-88210 now linked to 3 open NCs. MSA restudy triggered. Gauge flagged for priority recalibration.

Yesterday 11:00 · Sent to Metrology Owner, Quality Engineer

Calibration Certificate Approved — GS-VER-10321

MetriCal Services certificate reviewed and approved. Valid until May 28.

May 07 · Sent to Plant Metrology

CAPA Closed — CAPA-24-015

Fixture wear CAPA verified effective. No recurrence in 30-day monitoring window. Closure approved by OEM Quality.

May 05 · Sent to Line Quality, OEM Quality

Active Users

47

Of 50 licensed seats

3 seats remaining

Pending Invites

2

Awaiting acceptance

Roles Defined

7

As per platform spec

Last Login

Today

Suresh Venkat — 08:42

User Directory

Click a user to view role, access scope, module permissions and activity

SV

Suresh Venkat

Quality Head

All plantsActive

Last login: Today 08:42

RK

Rajan Kumar

Plant Manager

Hosur PlantActive

Last login: Today 07:55

PM

Priya Mani

Quality Engineer

Engine Line AActive

Last login: Yesterday 16:30

AS

Arvind Subbu

Metrology Owner

Metrology CellActive

Last login: Today 08:10

DC

Delta Cast SQE

Supplier Quality Engineer

Supplier-scopedActive

Last login: Today 09:45

TL

Tespa Lab Coordinator

Lab User

Lab-scopedActive

Last login: May 07 14:00

Role Definitions

Role	Users	Access Scope	Key Capabilities
Quality Head	1	Cross-plant · All modules	Score overrides, closure approvals, escalation management, all dashboards
Plant Manager	2	Plant boundary	All tasks within plant, escalation approvals, CTQ stop actions
Quality Engineer	8	Org scope	Control Plans, inspection review, gauge overrides, CAPA, NC closure
Metrology Owner	3	Gauge & metrology	Gauge eligibility, calibration coordination, MSA management
Operator / Inspector	18	Assigned tasks	Execute inspection tasks, record measurements, complete reaction steps
Supplier Quality Engineer	12	Supplier-scoped	Scoped NC visibility, evidence upload, collaboration workspace
Lab User	3	Lab-scoped	Calibration job access, certificate upload, scoped gauge visibility

Administration Console

General

Thresholds & SLAs

Domain Packs

Alert Rules

Integrations

Audit & Compliance

Tenant Configuration

Organisation Name

Legal entity name shown in reports and packs

Primary Domain

Default domain pack applied on login

Currency

Used in exposure and cost calculations

Feature Flags

Supply Chain Collaboration

Enable cross-tenant NC visibility and collaboration workspaces

Prediction Engine

AI-assisted recurrence signals and supply chain risk intelligence

Gauge AI Advisor

AI-powered gauge recommendation and what-if simulation

Digital Thread

Full OEM-to-evidence traceability explorer

NC Severity Thresholds

P1 Containment SLA

Hours before containment overdue escalation triggers

P2 Containment SLA

Hours before containment overdue escalation triggers

CTQ Hotspot Threshold

CTQ failures that triggers hotspot alert

Recurrence Pattern Window

Days over which recurrence patterns are detected

MSA & Gauge Thresholds

GRR Hard Block

%GRR above which gauge is blocked from use

GRR Conditional

%GRR above which gauge is conditionally approved

Calibration Advance Alert

Days before expiry that advance warning fires

Active Domain Packs

Automotive (IATF 16949)

v2.1 · GRR block 30%, bias limit 5%, IATF evidence rules

Active

Aerospace (AS9100 / AS9102)

v1.3 · GRR block 25%, bias limit 3%, FAIR traceability required

Active

Chemical / Process (IEC)

v1.0 · Instrument validity, batch release, process safety

Active

Food / FMCG (FSSC 22000)

v1.0 · Hygiene evidence, batch release, packaging inspection

Active

Automotive vs Aerospace Pack Diff

Rule Component	Automotive	Aerospace	Impact
GRR Hard Block	30%	25%	Stricter MSA requirement
Bias Limit	5%	3%	Tighter bias tolerance
Stability Weight	Standard	High	Stability weighted more heavily
Uncertainty Analysis	Optional	Mandatory	Blocks evaluation if missing
Risk Appetite	Standard	Critical	MODERATE treated as HIGH

Alert Rule Configuration

P1 NC Created

Plant Head, Quality Head · In-app + Email

Containment Overdue

NC Owner, Plant Manager, Quality Head · In-app + Email

Gauge Linked to 2+ NCs

Metrology Owner · In-app + Email

Supplier NC Cluster

SQE, Supplier contact · In-app + Email

CTQ Hotspot Exceeded

Quality Head, Plant Manager · In-app + Dashboard

CAPA Due Approaching

3 days + 1 day advance · CAPA Owner · In-app + Email

Calibration Overdue

Metrology Owner, Quality Engineer · In-app + Email

Control Plan Review Due

30 days advance · CP Owner, Quality Head · In-app + Email

Connected Integrations

ERP / SAP Integration

NC and CAPA data sync · Bidirectional

Connected

Email (SMTP)

Alert and notification delivery

Connected

NABL Certificate Portal

Calibration certificate ingestion

Connected

Customer Portal (OEM)

Evidence pack delivery to customer

Pending setup

Slack / Teams

Critical alert forwarding

Compliance & Audit

Immutable Audit Log

All NC, CAPA, access and policy events permanently retained

Enabled · Cannot disable

Audit Retention Period

How long audit records are retained

Row-Level Security

Tenant data isolation — no cross-tenant access

Enabled · Cannot disable

IATF 16949 Evidence Mode

Mandatory evidence for P1 closure, structured CAPA verification

AS9100 FAIR Traceability

FAIR package requirements for Aerospace domain

Period

Type

Due Today

3

Immediate action

2 overdue

Due This Week

8

Next 7 days

3 high priority

Due This Month

14

Next 30 days

Overdue

2

Past deadline

Escalate now

Next Audit

Jun 15

IATF surveillance

35 days away

At Risk

2

Likely to miss SLA

Intervention needed

Week View — May 11–17, 2026

All compliance events this week grouped by day · colour = category

Mon

11

TODAY

Tue

12

Wed

13

Thu

14

Fri

15

Sat

16

Sun

17

CAPA-24-031 RCA

Delta Cast · Overdue

Containment confirm

NC-24031 · Overdue

Delta Cast SLA review

Monthly · Watch

GS-MIC-22014 cal.

Tespa Labs pickup

CAPA-24-028 RCA

Precision · Due

Dimensional evidence

Delta Cast upload

GS-VER-10321 cert.

MetriCal review

CAPA-24-019 check

Effectiveness window

CP-ENG-001 audit

Control plan walkthrough

GS-MIC-22014 return

Tespa Labs cert due

Alpha Tools review

Monthly SLA check

—

CAPA (overdue)

CAPA (due)

Calibration

Control Plan

Supplier SLA

All Compliance Events — Unified Register

Every due date across CAPA, calibration, control plans, audits and supplier SLAs · sorted by date

Due Date	Type	Event	Reference	Owner	Status	Priority
Overdue	CAPA	Root cause analysis due — CAPA-24-031	CAPA-24-031 / NC-24031	Delta Cast SQE	Overdue · 1d	Critical
Overdue	Supplier SLA	Containment confirmation — NC-24031	NC-24031 / Delta Cast	Delta Cast SQE	Overdue · 4h	Critical
Today	Supplier SLA	Delta Cast monthly SLA review	Delta Cast / May 2026	OEM Quality	Due today	High
Tomorrow	CAPA	Root cause analysis due — CAPA-24-028	CAPA-24-028 / NC-24028	Precision QA	Due tomorrow	High
Tomorrow	Supplier SLA	Dimensional evidence upload — Delta Cast	NC-24031 / Delta Cast	Delta Cast SQE	Pending	High
May 12	Calibration	GS-MIC-22014 pickup — Tespa Labs	GS-MIC-22014	Plant Metrology	Scheduled	Medium
May 13	Calibration	GS-VER-10321 certificate review — MetriCal	GS-VER-10321	Plant Metrology	In review	Medium
May 13	CAPA	Effectiveness check — CAPA-24-019	CAPA-24-019 / NC-24019	Quality Engineer	Monitoring	Medium
May 14	Control Plan	CP-ENG-001 quarterly walkthrough	CP-ENG-001	Quality Engineer	Scheduled	Medium
May 15	Calibration	GS-MIC-22014 certificate return — Tespa Labs	GS-MIC-22014	Plant Metrology	At risk	High
May 18	Supplier SLA	CAPA-24-031 RCA final submission	Delta Cast / CAPA-24-031	Delta Cast SQE	Pending	High
May 20	Calibration	FXT-ENG-071 fixture validation cycle	FXT-ENG-071	Alpha Tools	Scheduled	Medium
May 22	Supplier SLA	Die replacement confirmation — Delta Cast	NC-24031 / Delta Cast	Delta Cast SQE	Not started	High
May 28	Calibration	GS-VER-10321 certificate expiry	GS-VER-10321	MetriCal Services	On track	Medium
May 31	Control Plan	CP-SUP-001 annual review due	CP-SUP-001	Quality Head	At risk	High
Jun 15	Audit	IATF 16949 surveillance audit — Hosur Plant	IATF-2026-Q2	Quality Head	Preparation started	Critical
Aug 01	Control Plan	CP-ENG-001 annual review due	CP-ENG-001	Quality Engineer	Scheduled	Medium

30-Day Compliance Timeline

Visual density of compliance events — identify high-pressure weeks at a glance

CAPA-031 RCA !

Containment !

CAPA-028 RCA

GS-MIC cal

CP-001 audit

Delta Cast RCA

FXT validation

Die confirm

GS-VER cert

CP-SUP review !

May 11–17

May 18–24

May 25–31

Jun 01–15

IATF Audit

Week 1 (this week) has the highest compliance pressure — 7 events, 2 overdue. Prioritise CAPA-24-031 containment and RCA today.